Desktop Offline AOI Machine 581T
Desktop overall-view AOI:
Detalye Product:
• Visual inspection alang sa mga gagmay nga PCB o nga mga sangkap
• Desktop design, compact gidak-on wala magkinahanglan instalar
• Fully compatible, retaining the AOI function with fixed camera
• Suportahi lain-laing mga gidak-on sa annular kahayag tinubdan
• Support 5million o 20million pix camera, suporta function sa barcode gun
• koordinado nga operasyon sa mga tamboanan 7 64 gamay
• Sayon operasyon ug hatag-as nga cost-epektibo
Specifications: EKT-VT-581T
inspection sistema |
Paggamit |
Visual inspection alang sa mga gagmay nga PCB o nga mga sangkap |
mode Program |
Manwal sa programming |
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inspection butang |
Component depekto: nawala o sobra component, misalignment, dili patas, edging, atbang sa nagkadaghang, sayop o dili maayo nga component ug uban pa |
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Pagsulda depekto: sobra o kulang solder, walay sulod nga pagsulda: bridging, solder bola, IC NG, tumbaga mansa ug uban pa |
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kalkulasyon |
Machine sa pagkat-on, kolor kalkulasyon, kolor pagkuha, gray scale nga operasyon, larawan kalainan |
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inspection mode |
Optimized pagsusi teknolohiya nga naglangkob sa tibuok PCBA board |
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SPC statistics function |
Bug-os nga pagrekord sa mga data pagsulay ug sa paghimo sa pagtuki, , uban sa hatag-as nga pagka-flexible sa pagsusi sa produksyon ug kalidad status . |
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component anggulo |
Suportahi 0~ 359 ° rotation pagtuki, , minimum eskinado gilay 1 ° |
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minimum nga component |
0201 chip , 0.1 * 0.1 mm |
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Optical sistema
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camera |
5 milyon nga pix bug-os nga kolor high speed sa industriya digital camera, 20 milyon nga pix camera opsyonal |
10um / 15um / 18um / 20um / 25um pagtuki, , mahimong customized |
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suga tinubdan |
-Sa-kaugalingon configurable singsing stereo multi-channel kolor sa kahayag tinubdan, pagpili depende sa aplikasyon, RGB / RGBW / RGBR / RWBR, coaxial kahayag tinubdan o dako nga kahayag tinubdan opsyonal |
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computer sistema |
Operation nga sistema |
Windows 7 64bit |
Ipakita ang |
22inch pagtuki, , 16:10 |
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CPU |
Inter i7 o sama nga ang-ang |
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RAM |
8GB |
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SSD |
128GB |
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software |
pinulongan |
Sa Chinese / Iningles opsyonal |
access Control |
Administrator pagtuki, , programmer, operator 3 nga lebel access control. |
Mechanical nga sistema |
Paglihok ug pagsusi mode |
PCB automatic paglihok sa ug sa gawas, nga lakang motor drive PCB sa posisyon inspection sa ilalum sa camera sa kahayag tinubdan, kamera nagkinahanglan og usa ka FOV larawan sa pagmatikod. |
nga sangkap nga kabahin |
10 * 10mm ~ 120 * 120mm , can be customized |
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sangkap sa gibag-on |
0.3 ~ 5.0mm |
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sangkap sa gibug-aton |
Max : 3KG |
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PCB likoanan sa kuta |
< 5mm o 3% sa PCB Diagonal gitas-on |
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component gitas-on |
Top : 30mm pagtuki, , Ubos : 80mm . Mapaigoigo pagtuki, , mahimong customized base sa panginahanglan |
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Y sistema nagmaneho |
Lakang motor plus katukma driving nga sistema |
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Y pagbalhin speed |
Max : 500mm / s |
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Kinatibuk-ang lantugi |
machine nga kabahin |
L650 * W560 * H900 mm |
gahum |
AC220V pagtuki, , 50 / 60Hz pagtuki, , 0.8KW |
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machine gibug-aton |
50KG |
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Safety sumbanan |
KP kaluwasan sumbanan |
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Environment temperatura ug humidity |
10~ 35℃ pagtuki, , 35~ 80% RH (non condensing)
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opsyonal nga kontorno |
Maintenance station, offline programa nga sistema, SPC servo, bar code nga sistema, mes interface |
he real purpose of off-line baiAOI equipment in SMT production is not merely to test the assembly quality of circuit boards for dao as most people understand at present, but to provide an analytical data basis for SPC. In order to improve the quality of the product, the defect information is collected, and on this basis, an appropriate SPC chart that meets the requirements of SMT process modification is provided. The chart should be generated in real time, as a powerful auxiliary tool for engineers to manage the product quality of the production line, and there should be a variety of instructive charts, not just some simple but unintuitive statistical tables. In summary, the SPC analysis report will become a direct basis for controlling the production process, and it is also the key to improving production efficiency and reducing defects.
AOI mainly uses the principle of optical sensing to detect common defects encountered in welding production.
AOI has developed rapidly in recent years. At present, many manufacturers have launched AOI test equipment. Its operation process, when the automatic inspection is started, the machine automatically scans the PCB through the camera, collects image files, compares the tested solder joints with the qualified parameters in the database, and checks out defects on the PCB through image processing.
Once the machine issues a warning, the AOI equipment display will display/mark the PCB defects for maintenance personnel to process and repair, so as to avoid continuous processing and cause greater losses.
The use of AOI tester equipment in the first piece inspection reflects the need to quickly and effectively verify the assembly settings before production runs. It can effectively confirm that all the feeders are properly set up, the nozzles are not worn, and the parts of the placement machine are correct. The key is to detect whether the parts are in place, the parts are wrong, or the part orientation or polarity is wrong.
The purpose of using AOI detector equipment is to generate information to monitor the production process. Generally speaking, it includes detailed defect classification information and component placement deviation information. In a high-volume/low-mix production environment, when product reliability is very important and focus on specific process issues, manufacturers tend to put the inspection target first.
When testing reliability products, performance determination is often the target of testing, and AOI equipment is used to find all abnormal phenomena. The data of the test results reflect that the separation rate is almost non-existent, but false reports have increased and the test time has increased. If AOI equipment is used after reflow soldering, solder joint inspection will be an important standard.
Since the AOI detector equipment is placed at the end of the production line, a large amount of process production data can be collected in this detection stage. Online monitoring of specific production conditions, and providing the necessary basis for the adjustment of the production process, determining the problems in the production process, can increase the yield of products, reduce costs and improve production results.