China Desktop Offline AOI Machine 581T factory and manufacturers | Ektion

Desktop Offline AOI Machine 581T

Lühike kirjeldus:

Desktop overall-view AOI: Product Detail: • Visual inspection for small PCB or components • Desktop design, compact size does not require installation • Fully compatible, retaining the AOI function with fixed camera • Support different size of annular light source • Support 5million or 20million pix camera, support function of barcode gun • Coordinated operation of windows 7 64 bit • Easy operation and high cost-effective Specifications: EKT-VT-581T Inspection system Application Visua...


toote Detail

toote märksõnad

Desktop overall-view AOI:
Toote Detail:
•  Visuaalne kontroll väikeste PCB või komponentide
•  Desktop disain, kompaktne suurus ei nõua paigaldamiseks
•  Fully compatible, retaining the AOI function with fixed camera
•  Toetada erineva suurusega rõngakujuline valgusallikas
•  Toetus 5million või 20million pix kaamera, tugifunktsiooni vöötkoodi gun
•  koordineeritud toimimise Windows 7 64 bit
•  Lihtne kasutada ja kõrge kuluefektiivsem
Spetsifikatsioonid: EKT-VT-581T

kontrollisüsteem

taotlus

Visuaalne kontroll väikeste PCB või komponentide

programmi režiim

Käsitsi programmeerimine

Ülevaatus Kirjed

Component defekti: puudu või liigse osa vastuolud, ebaühtlane, randid, vastupidine paigaldus, vale või halb komponent jne 

Jootmine defekti: liigne või puuduv joodist, tühjad jootmine, kaotades, joodisekerakeses, IC NG, vask plekki jne

Arvutus

Masinõppe, värvi arvutamisel, värvi kaevandamise, hallskaala operatsiooni, pildi kontrastsust

Ülevaatus režiim

Optimeeritud kontrolli tehnoloogia, mis hõlmab kogu PCBA pardal

SPC statistika funktsiooni

Täielikult salvestada katseandmed ja teha analüüs, , suure paindlikkuse kontrollida tootmise ja kvaliteedi seisund .

Component nurk

Toetada 0~ 359 ° pööramine analüüs, , minimaalne Nurkkaugust 1 °

Minimaalne komponent

0201 chip , 0,1 x 0,1 mm

Optiline süsteem

 

kaamera

5 miljonit pix täisvärvides kiire tööstuslik digikaamera, 20 miljonit pikslit kaamera vabatahtlik

objektiivi eraldusvõime

10 um / 15um / 18um / 20um / 25um analüüs, , saab kohandada

valgusallikas

Self-seadistatav ring stereo multi-channel värvi valgusallikas, valiku sõltuvalt taotluse, RGB / RGBW / RGBR / RWBR, koaksiaal valgusallikas või suur valgusallikas vabatahtlik

Arvuti süsteem

operatsioonisüsteem

Windows 7 64bit

kuva

22inch analüüs, , 16:10

Protsessor

Inter i7 või samal tasemel

RAM

8GB

SSD

128GB

tarkvara

keel

Hiina / inglise vabatahtlik

Access Control

Administrator analüüs, , programmeerija, operaator 3 taset juurdepääsu kontroll.

 

Mehhaaniline süsteem

Liikumine ja kontrolli režiim

PCB automaat liigub ja välja, samm mootor ajab PCB kontrolli positsiooni all kaamera valgusallikas, kaamera vaatevälja pilt avastamiseks.

komponendid mõõde

10 * 10mm ~ 120 * 120mm can be customized

komponendid paksus

0,3 ~ 5.0mm

komponendid kaal

Max : 3KG

PCB painutamist

< 5mm  või 3% PCB Diagonaal

komponendi kõrgus

Top : 30mm analüüs, , Bottom : 80mm . Reguleeritavad analüüs, , saab kohandada baasi vaja

Y veoajam

Etapp motor pluss täppis juhtimissüsteem

Y liigub kiirusega

Max : 500mm / s

Üldised parameetrid

Machine mõõde

L650 * W560 * H900 mm

võimsus

AC220V analüüs, , 50 / 60Hz analüüs, , 0.8KW

masina kaal

50kg

ohutus standard

CE ohutustaset

Keskkond temperatuuri ja niiskuse

10~ 35analüüs, , 35~ 80%  RH (mittekondenseeruv)

 

 

Valikuline konfiguratsiooni

Hooldus jaama offline programmeerimine süsteemi, SPC servo, triipkoodi süsteemi, MES liides

 

he real purpose of off-line baiAOI equipment in SMT production is not merely to test the assembly quality of circuit boards for dao as most people understand at present, but to provide an analytical data basis for SPC. In order to improve the quality of the product, the defect information is collected, and on this basis, an appropriate SPC chart that meets the requirements of SMT process modification is provided. The chart should be generated in real time, as a powerful auxiliary tool for engineers to manage the product quality of the production line, and there should be a variety of instructive charts, not just some simple but unintuitive statistical tables. In summary, the SPC analysis report will become a direct basis for controlling the production process, and it is also the key to improving production efficiency and reducing defects.
AOI mainly uses the principle of optical sensing to detect common defects encountered in welding production.
AOI has developed rapidly in recent years. At present, many manufacturers have launched AOI test equipment. Its operation process, when the automatic inspection is started, the machine automatically scans the PCB through the camera, collects image files, compares the tested solder joints with the qualified parameters in the database, and checks out defects on the PCB through image processing.
Once the machine issues a warning, the AOI equipment display will display/mark the PCB defects for maintenance personnel to process and repair, so as to avoid continuous processing and cause greater losses.
The use of AOI tester equipment in the first piece inspection reflects the need to quickly and effectively verify the assembly settings before production runs. It can effectively confirm that all the feeders are properly set up, the nozzles are not worn, and the parts of the placement machine are correct. The key is to detect whether the parts are in place, the parts are wrong, or the part orientation or polarity is wrong.
The purpose of using AOI detector equipment is to generate information to monitor the production process. Generally speaking, it includes detailed defect classification information and component placement deviation information. In a high-volume/low-mix production environment, when product reliability is very important and focus on specific process issues, manufacturers tend to put the inspection target first.
When testing reliability products, performance determination is often the target of testing, and AOI equipment is used to find all abnormal phenomena. The data of the test results reflect that the separation rate is almost non-existent, but false reports have increased and the test time has increased. If AOI equipment is used after reflow soldering, solder joint inspection will be an important standard.
Since the AOI detector equipment is placed at the end of the production line, a large amount of process production data can be collected in this detection stage. Online monitoring of specific production conditions, and providing the necessary basis for the adjustment of the production process, determining the problems in the production process, can increase the yield of products, reduce costs and improve production results.

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