Desktop Offline AOI Machine 581T
Desktop overall-view AOI:
Produktuen xehetasuna:
• PCB edo osagaiak txikietarako Visual ikuskatzeko
• Desktop diseinua, tamaina trinkoa ez du instalazioa behar
• Fully compatible, retaining the AOI function with fixed camera
• annular argi iturri tamaina desberdinak laguntza
• euskarria 5million edo 20million pix kamera, euskarri barra-kode pistola funtzioa
• Windows 7 64 bit funtzionamendua koordinatua
• Erraza dute eta goi errentagarria
Ezaugarriak: EKT-LH-581T
Ikuskaritza-sistema |
Aplikazio |
PCB edo osagaiak txikietarako Visual ikuskatzeko |
Programa modua |
Eskuzko programazioa |
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Ikuskaritza elementuak |
Osagai akatsa: falta edo gehiegizko osagaia, Misalignment, irregularra, edging, kontrakoa muntatzeko, oker edo osagai txarrak etc. |
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Soldadura akatsa: gehiegizko edo falta soldadura, soldadura hutsik, zubi, soldadurak baloia, IC NG, kobrea orban etc. |
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Kalkulu |
Makina ikaskuntza, kolorea kalkulua, kolore erauzketa, gris eskala eragiketa, irudiaren kontrastea |
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Ikuskaritza modua |
Optimizatua ikuskatzeko teknologia osoan PCBA taula estaltzen |
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SPC estatistikak funtzioa |
Erabat grabatzeko proba datuak eta make analisia, , malgutasun handiko ekoizpen eta kalitate-egoera egiaztatzeko . |
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Osagai angelu |
Onartzen 0~ 359 º biraketa analisia, , angular gutxieneko distantzia 1 ° |
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Gutxieneko osagaia |
0201 txipa , 0,1 * 0,1 mm |
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sistemaren optikoa
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Kamara |
5 milioi pix koloretan abiadura handiko industria-kamera digital, 20 milioi pix kamera aukerako |
10um / 15um / 18um / 20um / 25um analisia, , pertsonaliza daiteke |
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argiztapen iturri |
Auto-konfiguragarria eraztuna estereo kanal anitzeko kolore argi-iturri, aukeraketa aplikazioaren arabera, RGB / RGBW / RGBR / RWBR, ardazkide argi-iturri edo handi argi iturri aukerako |
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Informatika-sistema |
Eragiketa sistema |
Windows 7 64bit |
Display |
22inch analisia, , 16:10 |
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CPU |
Inter i7 edo maila berean |
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RAM |
8GB |
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SSD |
128GB |
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Software |
Hizkuntza |
Txinako / English aukerako |
Access Control |
Administrator analisia, , programatzaile, operadorea 3 maila sarbide-kontrola. |
sistemaren mekanikoa |
Moving eta ikuskatzeko modua |
PCB mugitzen automatikoa eta out, urrats motor drive, kamera argi iturri azpian ikuskatzeko posizioa PCB, kamera FOV irudi bat detektatu du. |
Osagaiak dimentsioa |
10 * 10mm ~ 120 * 120mm , can be customized |
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Osagaiak lodiera |
0.3 ~ 5.0mm |
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Osagaiak pisua |
Max : 3kg |
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PCB flexiones |
< 5mm edo PCB Diagonal luzera osoaren% 3 |
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osagai altuera |
Top : 30mm analisia, , Behean : 80mm . Erregulagarria analisia, , pertsonaliza daiteke beharra base |
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Y gidatzeko sistemarik |
Step motor plus doitasun gidatze-sistema |
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Y mugitzen abiadura |
Max : 500mm / s |
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parametro orokorrak |
Makina dimentsioa |
L650 * W560 * H900 mm |
Power |
AC220V analisia, , 50 / 60Hz analisia, , 0.8KW |
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Makina pisua |
50kg |
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Segurtasun estandarra |
CE segurtasuna standard |
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Ingurumen tenperatura eta hezetasun |
10~ 35℃ analisia, , 35~ 80% RH (ez kondentsazio)
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Aukerako konfigurazio |
Mantentze geltokia, offline programazio sistema, SPC SERVANDO, barra kode sistema, MES interfazea |
he real purpose of off-line baiAOI equipment in SMT production is not merely to test the assembly quality of circuit boards for dao as most people understand at present, but to provide an analytical data basis for SPC. In order to improve the quality of the product, the defect information is collected, and on this basis, an appropriate SPC chart that meets the requirements of SMT process modification is provided. The chart should be generated in real time, as a powerful auxiliary tool for engineers to manage the product quality of the production line, and there should be a variety of instructive charts, not just some simple but unintuitive statistical tables. In summary, the SPC analysis report will become a direct basis for controlling the production process, and it is also the key to improving production efficiency and reducing defects.
AOI mainly uses the principle of optical sensing to detect common defects encountered in welding production.
AOI has developed rapidly in recent years. At present, many manufacturers have launched AOI test equipment. Its operation process, when the automatic inspection is started, the machine automatically scans the PCB through the camera, collects image files, compares the tested solder joints with the qualified parameters in the database, and checks out defects on the PCB through image processing.
Once the machine issues a warning, the AOI equipment display will display/mark the PCB defects for maintenance personnel to process and repair, so as to avoid continuous processing and cause greater losses.
The use of AOI tester equipment in the first piece inspection reflects the need to quickly and effectively verify the assembly settings before production runs. It can effectively confirm that all the feeders are properly set up, the nozzles are not worn, and the parts of the placement machine are correct. The key is to detect whether the parts are in place, the parts are wrong, or the part orientation or polarity is wrong.
The purpose of using AOI detector equipment is to generate information to monitor the production process. Generally speaking, it includes detailed defect classification information and component placement deviation information. In a high-volume/low-mix production environment, when product reliability is very important and focus on specific process issues, manufacturers tend to put the inspection target first.
When testing reliability products, performance determination is often the target of testing, and AOI equipment is used to find all abnormal phenomena. The data of the test results reflect that the separation rate is almost non-existent, but false reports have increased and the test time has increased. If AOI equipment is used after reflow soldering, solder joint inspection will be an important standard.
Since the AOI detector equipment is placed at the end of the production line, a large amount of process production data can be collected in this detection stage. Online monitoring of specific production conditions, and providing the necessary basis for the adjustment of the production process, determining the problems in the production process, can increase the yield of products, reduce costs and improve production results.