Dvostruka šine online AOI EKT-VL-820
Pojedinosti o proizvodu:
•Jedna kamera kreće na XY smjeru, PCB prenose 2 transportera.
•The 1st pratiti fiksna, 2 nd , 3 rd i 4 th pratiti podešavati.
•Applicable for various double conveyors production line.
•Fully compatible and retaining features of the series-8 single conveyor AOI products.
Dvostruka Transportna Online AOI: EKT-VL-820
sustav inspekcije |
primjena |
Nakon matrica tiskanje, prije / poslije preslagivanje pećnica, prije / poslije DIP val lemljenje, FPC, itd |
način program |
Ručno programiranje, automatsko programiranje, CAD podataka uvoz |
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Inspekcijski stavke |
Matrica tisak: lemni nedostupnost, nedovoljno ili prekomjerno lem, lemljenje pomak, premošćivanje, mrlja, ispočetka itd |
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Komponenta mana: nedostaje ili pretjerano komponenta, pomak, neravno, ivica, nasuprot montažu, krivo ili loše komponente itd |
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DIP: dijelova koji nedostaju, oštećenje dijelova, offset, izvrtati, inverzija, itd |
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Lemljenje mana: pretjerana ili nedostaje lem, prazna lemljenje, premošćivanje, kuglica lema, IC-NG, bakar mrlja itd |
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Metoda izračuna |
Strojno učenje, izračun boje, ekstrakcija boje, siva mjerilo rada, kontrast slike |
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način rada inspekcija |
pokrivena PCB u potpunosti, s polja i loše funkcije označavanja |
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SPC statistika funkcija |
Potpuno snimanje test podatke i napraviti analizu, uz visoku fleksibilnost za provjeru proizvodnje i stanja kvalitete. Slika i ispitni podaci spremaju istovremeno |
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kut komponente |
Kut 0 ~ 359 ° fleksibilan min kutna udaljenost 1 ° |
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min komponente |
01005 čip, 0.3 smola IC |
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Optički sustav
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Fotoaparat |
5 milijuna pix boji velike brzine industrijske digitalni fotoaparat, 20 milijuna pix po izboru |
objektiv rezolucija |
10 um / 15um / 18um / 20 uM / 25 uM, može biti po mjeri |
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izvor rasvjete |
Prstenasta stereo multi-kanalni svijetle boje, RGB / RGBW / RGBR / RWBR opcija |
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Računalo |
CPU |
Intel i7 3.40GHz |
GPU |
neobavezan |
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radna memorija |
16GB |
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HDD |
1TB mehanički tvrdi disk, SSD opcija |
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OS |
Win 7 64-bitni |
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Monitor |
22 inča, 16: 10 (strana klizna vrata) |
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mehanički sustav |
Premještanje i inspekcija način |
Koračni motor vožnje PCB automatsko pomicanje i namještanje širine putanje; LR smjer ili RL izborno; XY servomotor vožnje kamera, dvostruko PCBA transporter, širina može podesiti pojedinačno. |
veličina PCB |
I transporter koriste: 50 x 50 mm (min) * 400-360mm (max), jedan transporter koriste: 50 x 50 mm (min) * 460-650mm (max), poseban veličine može se prilagoditi |
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debljina PCB |
0,3-5.0mm |
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PCB težine |
Maks: 3kg |
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PCB rub |
3mm, poseban zahtjev može biti po mjeri |
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PCB savijanje |
5 mm ili manja od 3% PCB dijagonale duljine |
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visina PCB komponente |
Top: 35mm, dno: 75 mm. Može se podešavati i po mjeri |
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XY sustav vožnje |
AC servo motor, precizan loptu vijak |
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Brzina pomicanja XY |
Max: 830mm / s |
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XY odstupanje točnosti |
Manje od 8um |
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Opći parametri |
dimenzije stroja |
L1440 * * W1000 H1620 mm, |
Vlast |
AC220V, 50 / 60Hz, 2kW |
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visina PCB od tla |
900 ± 20mm |
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težina stroja |
700KG |
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Oprema komunikacije |
Smema |
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Tlak zraka |
0.4-0.8MPa, može prilagoditi elektroničku kontrolu granice izbjeći tlaka |
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sigurnosna norma |
CE standardni |
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Okoliša temperatura i vlažnost |
10 ~ 35 ℃, 35 ~ 80% RH (bez kondenzacije)
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Dodatna funkcija |
Održavanje postaja sustava, offline programiranje sustava, SPC server sustava, bar kod identifikacija sustava |
Machine characteristics
High-precision, full-color vision technology
Offline programming, offline debugging function
Jigsaw and Multi Mark (including Bad Mark function)
High-quality hardware configuration, simple and stable machine
Powerful SPC software function, real-time quality analysis
Multiple detection algorithm with high detection rate and low false positive rate
Automatic recognition of Barcode and OCR text recognition by camera
Can be used in multiple positions after printing, in front of the furnace, behind the furnace, etc.
Based on CAD data, automatically search component library to realize automatic programming
Remote control system connected via wired or wireless network
Strong performance
Strong performance
1. Deep learning technology + GPU processing technology, strong matching of black technology, ultra-high detection rate, extremely low misjudgment rate, and performance improvement of up to 70% compared with the previous generation.
2. More customized 140FPS ultra-high-speed camera + customized telecentric lens + fifth-generation composite tower-shaped LED coaxial light source, image capture and data transmission are as fast as lightning. Whether it is small component recognition, fuzzy silk screen recognition, high component recognition, you can see at a glance.
3. The new generation of products are smarter, simpler, more stable, and more user-friendly. The programming and debugging time is greatly shortened, and the efficiency is rising linearly.
4. The new generation of products breaks through the shackles of performance again, greatly reduces misjudgments, and reduces the workload of manual re-judgment, which greatly improves the control of one person and multiple lines. For example, the original one person can control four lines. 1 person controls 8 lines.
Intelligent Control Center
1 The cumbersome programming and debugging process has always been the main reason why engineers are tired of using AOI, and it is also the bottleneck of efficient production. Quick programming and quick change of models are symbols of high-end AOI. ALD7720S has a variety of fast programming modes. By importing CAD data, it can automatically link to public standards or specification templates to complete the program, quickly responding to the testing needs of new models. It can be applied to large, medium and small production modes and product types.
2 Based on the improvement of efficiency, in addition to the i-series processors and multi-threaded processing, the latest non-stop programming and debugging technology has been developed. Users can remotely complete the program optimization of multiple production lines without suspending the operation of the machine to achieve both detection and programming. Increase production capacity.
3 The maintenance station is connected with AO1 through the network cable and HUB. You can choose one repair station to one AOI, multiple repair stations to multiple AOl, and one repair station to multiple AOI modes to view the test results.
The AOI equipment will transmit the inspection data to Repair Station in real time during the production process. According to the operator’s judgment, AOI automatically sends OK and NG signals, which are sent to different TRAYs, so as to realize fully automated process control, and one person controls multiple lines.