Desktop Offline AOI Machine 581T
Desktop overall-view AOI:
Detail Produk:
• Visual pengawasan kanggo PCB cilik utawa komponen
• desain Desktop, ukuran kompak ora perlu instalasi
• Fully compatible, retaining the AOI function with fixed camera
• Dhukungan ukuran beda sumber cahya annular
• 5million Support utawa kamera 20million pix, fungsi support saka gun barcode
• operasi Kakoordinasi saka windows 7 64 bit
• operasi Gampang lan dhuwur biaya-efektif
Specifications: EKT-VT-581T
sistem pengawasan |
aplikasi |
Visual pengawasan kanggo PCB cilik utawa komponen |
mode program |
programming manual |
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pengawasan Item |
kekurangan Component: ilang utawa komponèn gedhe banget, misalignment, ora rata, edging, ngelawan soyo tambah, salah utawa ala komponèn etc. |
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kekurangan Soldering: gedhe banget utawa ilang solder, soldering kosong, dumados, werni solder, IC NG, tembaga rereged etc. |
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pitungan |
machine learning, pitungan werna, extraction werna, operasi ukuran werna abu-abu, kontras gambar |
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mode pengawasan |
teknologi pengawasan Optimized panutup Papan PCBA kabèh |
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SPC statistik fungsi |
Kanthi ngrekam data test lan analisis make, , karo keluwesan dhuwur kanggo mriksa produksi lan status kualitas . |
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amba Component |
Dhukungan 0~ 359 ° rotasi make, , sudut kadohan minimal 1 ° |
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komponèn minimal |
0201 chip , 0,1 * 0,1 mm |
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sistem optis
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kamera |
5 yuta pix kacepetan dhuwur kamera digital werna industri, 20 yuta pix kamera pilihan |
10um / 15um / 18um / 20um / 25um make, , bisa selaras |
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sumber cahya |
Self-configurable stereo ring multi-saluran berwarna sumber cahya, pilihan gumantung aplikasi, RGB / RGBW / RGBR / RWBR, sumber cahya coaxial utawa sumber akeh pilihan cahya |
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sistem komputer |
sistem operasi |
Windows 7 64bit |
tampilan |
22inch make, , 16:10 |
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CPU |
i7 Inter utawa tingkat padha |
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Ram |
8GB |
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SSD |
128GB |
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Software |
Language |
Chinese / English pilihan |
Printing |
Administrator make, , programmer, operator 3 tingkat akses kontrol. |
sistem Teknik |
mode obah lan pengawasan |
PCB obah otomatis lan metu, langkah motor drive PCB kanggo posisi pengawasan ing sumber cahya kamera, kamera njupuk gambar FOV kanggo ndeteksi. |
ukuran komponen |
10 * 10mm ~ 120 * 120mm , can be customized |
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kekandelan komponen |
0.3 ~ 5.0mm |
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komponen bobot |
Max : 3KG |
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PCB mlengkung |
< 5mm utawa 3% saka PCB Diagonal dawa |
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dhuwur komponèn |
Top : 30mm make, , ngisor : 80mm . Luwes make, , bisa selaras basa ing perlu |
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sistem nyopir Y |
Langkah motor plus sistem driving tliti |
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kacepetan obah Y |
Max : 500mm / s |
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paramèter Umum |
ukuran machine |
L650 * W560 * H900 mm |
Power |
AC220V make, , 50 / 60Hz make, , 0.8KW |
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bobot mesin |
50KG |
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standar safety |
standar safety CE |
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suhu lingkungan lan asor |
10~ 35℃ make, , 35~ 80% RH (non condensing)
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konfigurasi pilihan |
stasiun Maintenance, sistem program offline, SPC servo, sistem kode bar, mes antarmuka |
he real purpose of off-line baiAOI equipment in SMT production is not merely to test the assembly quality of circuit boards for dao as most people understand at present, but to provide an analytical data basis for SPC. In order to improve the quality of the product, the defect information is collected, and on this basis, an appropriate SPC chart that meets the requirements of SMT process modification is provided. The chart should be generated in real time, as a powerful auxiliary tool for engineers to manage the product quality of the production line, and there should be a variety of instructive charts, not just some simple but unintuitive statistical tables. In summary, the SPC analysis report will become a direct basis for controlling the production process, and it is also the key to improving production efficiency and reducing defects.
AOI mainly uses the principle of optical sensing to detect common defects encountered in welding production.
AOI has developed rapidly in recent years. At present, many manufacturers have launched AOI test equipment. Its operation process, when the automatic inspection is started, the machine automatically scans the PCB through the camera, collects image files, compares the tested solder joints with the qualified parameters in the database, and checks out defects on the PCB through image processing.
Once the machine issues a warning, the AOI equipment display will display/mark the PCB defects for maintenance personnel to process and repair, so as to avoid continuous processing and cause greater losses.
The use of AOI tester equipment in the first piece inspection reflects the need to quickly and effectively verify the assembly settings before production runs. It can effectively confirm that all the feeders are properly set up, the nozzles are not worn, and the parts of the placement machine are correct. The key is to detect whether the parts are in place, the parts are wrong, or the part orientation or polarity is wrong.
The purpose of using AOI detector equipment is to generate information to monitor the production process. Generally speaking, it includes detailed defect classification information and component placement deviation information. In a high-volume/low-mix production environment, when product reliability is very important and focus on specific process issues, manufacturers tend to put the inspection target first.
When testing reliability products, performance determination is often the target of testing, and AOI equipment is used to find all abnormal phenomena. The data of the test results reflect that the separation rate is almost non-existent, but false reports have increased and the test time has increased. If AOI equipment is used after reflow soldering, solder joint inspection will be an important standard.
Since the AOI detector equipment is placed at the end of the production line, a large amount of process production data can be collected in this detection stage. Online monitoring of specific production conditions, and providing the necessary basis for the adjustment of the production process, determining the problems in the production process, can increase the yield of products, reduce costs and improve production results.