Desktop Offline AOI Machine 581T
Desktop overall-view AOI:
Detail Product:
• Kontrola Visual bo PCB biçûk an pêkhatên
• design Desktop, mezinbûnê kompakt nade sazkirinê ne hewce
• Fully compatible, retaining the AOI function with fixed camera
• Support size cuda yên source ronahî xelekê
• 5million Support an 20million camera pix, function piştgiriya ji gun barcode
• operasyona Coordinated ji windows 7 64 bit
• operasyona Easy û bilind cost-bandor
Specifications: EKT-VT-581T
sîstema Serperiştiya |
Bikaranînî |
Kontrola Visual bo PCB biçûk an pêkhatên |
mode Program |
bernameyên manual |
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Nawy Serperiştiya |
acizîya Component: kêm an component fehş, misalignment, lawaz e, Dînçer, berevajî bi heybet, şaş e yan xerab component hwd. |
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acizîya Soldering: solder fehş yan jî kêm, Tightropekuva vala, navbeynî, ball solder, IC NG, sifir, stain hwd. |
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Hesabkirînî |
fêrbûna Machine, hesab û color, derxistina color, operasyona berfireh gewr, berevajî image |
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mode Serperiştiya |
teknolojiya Kontrola Optimized salekî de hemû board PCBA |
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SPC function statistics |
Bi temamî difa ku welat test û analîzên make, , bi delîveya bilind ku venêrî hilberîna û statûya quality . |
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angle Component |
Piştgiriya 0~ 359 ° rotation make, , herî kêm dûr angular 1 ° |
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Siparîşa hindiktirîn component |
0201 chip , 0.1 * 0.1 mm |
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sîstemeke optîk
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Kamîra |
5 milyon pix color full leza bilind digital camera pîşesazî, 20 milyon pix optional camera |
10um / 15um / 18um / 20um / 25um make, , dikare takekesî |
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source ronahîkirina |
Self-mîhengbarin, ring stereo multi-kanala color source ronahiyê, grêdayê selection li ser sepana, RGB / RGBW / RGBR / RWBR, source ronahî coaxial an mezin optional source ronahî |
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sîstema Computer |
sîstema Operation |
Windows 7 64bit |
Rêdan |
22inch make, , 16:10 |
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CPU |
i7 Inter an di heman asta |
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BERAN |
8GB |
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SSD |
128GB |
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Software |
Ziman |
Chinese / ben English |
Access Control |
Administrator make, , bernameçêker, operator 3 astan kontrol access. |
sîstema Mechanical |
Moving û Kontrola mode |
PCB dimeşit otomatîk in û derve, gava têgiştina motor PCB ji bo helwesta Kontrola bin camera source ronahî, kamera digire wêneyekî FoV bo tesbîtkirina. |
dimension Components |
10 * 10mm ~ 120 * 120mm , can be customized |
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thickness Components |
0.3 ~ 5.0mm |
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weight Components |
Max : 3KG |
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PCB Bending |
< 5mm an% 3 ji length PCB Diagonal |
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height component |
Top : 30mm make, , Bottom : 80mm . Adjustable make, , base dikare takekesî li ser pêdiviya |
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sîstema driving Y |
motor Step plus sîstema ajotinê, azmûn dike |
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Y lez diguherin |
Max : 500mm / s |
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Parametreyên giştî |
dimension Machine |
L650 * W560 * mm H900 |
Erk |
AC220V make, , 50 / 60Hz make, , 0.8KW |
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weight Machine |
50kg |
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standard Safety |
standard ewlekariya CE |
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germahîya Hawirdor û humidity |
10~ 35℃ make, , 35~ 80% RH (non condensing)
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veavakirina Bijarî |
qereqola Maintenance, pergala bernameyên offline, SPC servo, sîstema code bar, virtual bîlan û |
he real purpose of off-line baiAOI equipment in SMT production is not merely to test the assembly quality of circuit boards for dao as most people understand at present, but to provide an analytical data basis for SPC. In order to improve the quality of the product, the defect information is collected, and on this basis, an appropriate SPC chart that meets the requirements of SMT process modification is provided. The chart should be generated in real time, as a powerful auxiliary tool for engineers to manage the product quality of the production line, and there should be a variety of instructive charts, not just some simple but unintuitive statistical tables. In summary, the SPC analysis report will become a direct basis for controlling the production process, and it is also the key to improving production efficiency and reducing defects.
AOI mainly uses the principle of optical sensing to detect common defects encountered in welding production.
AOI has developed rapidly in recent years. At present, many manufacturers have launched AOI test equipment. Its operation process, when the automatic inspection is started, the machine automatically scans the PCB through the camera, collects image files, compares the tested solder joints with the qualified parameters in the database, and checks out defects on the PCB through image processing.
Once the machine issues a warning, the AOI equipment display will display/mark the PCB defects for maintenance personnel to process and repair, so as to avoid continuous processing and cause greater losses.
The use of AOI tester equipment in the first piece inspection reflects the need to quickly and effectively verify the assembly settings before production runs. It can effectively confirm that all the feeders are properly set up, the nozzles are not worn, and the parts of the placement machine are correct. The key is to detect whether the parts are in place, the parts are wrong, or the part orientation or polarity is wrong.
The purpose of using AOI detector equipment is to generate information to monitor the production process. Generally speaking, it includes detailed defect classification information and component placement deviation information. In a high-volume/low-mix production environment, when product reliability is very important and focus on specific process issues, manufacturers tend to put the inspection target first.
When testing reliability products, performance determination is often the target of testing, and AOI equipment is used to find all abnormal phenomena. The data of the test results reflect that the separation rate is almost non-existent, but false reports have increased and the test time has increased. If AOI equipment is used after reflow soldering, solder joint inspection will be an important standard.
Since the AOI detector equipment is placed at the end of the production line, a large amount of process production data can be collected in this detection stage. Online monitoring of specific production conditions, and providing the necessary basis for the adjustment of the production process, determining the problems in the production process, can increase the yield of products, reduce costs and improve production results.