Desktop Offline AOI Machine 581T
Desktop overall-view AOI:
Detail produk:
• Pemeriksaan visual untuk PCB kecil atau komponen
• Desktop reka bentuk, saiz yang kompak tidak memerlukan pemasangan
• Fully compatible, retaining the AOI function with fixed camera
• Menyokong saiz yang berbeza daripada sumber cahaya anulus
• 5 juta Sokongan atau 20 juta kamera pix, fungsi sokongan gun kod bar
• operasi diselaraskan untuk windows 7 64 bit
• Operasi yang mudah dan tinggi kos efektif
Spesifikasi: EKT-VT-581T
sistem pemeriksaan |
permohonan |
Pemeriksaan visual untuk PCB kecil atau komponen |
mod program |
pengaturcaraan manual |
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Item pemeriksaan |
kecacatan komponen: hilang atau komponen yang berlebihan, salah jajaran, tidak sekata, tepi, sebaliknya meningkat, salah atau buruk dan lain-lain komponen |
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kecacatan pematerian: pateri yang berlebihan atau hilang, pematerian kosong, merapatkan, bola solder, IC NG, tembaga noda dan lain-lain |
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banyak |
pembelajaran mesin, banyak warna, pengekstrakan warna, operasi skala kelabu, kontras imej |
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mod pemeriksaan |
Dioptimumkan teknologi pemeriksaan yang meliputi lembaga PCBA keseluruhan |
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SPC statistik fungsi |
Sepenuhnya merekodkan data ujian dan analisis make, , dengan fleksibiliti yang tinggi untuk memeriksa pengeluaran dan status kualiti . |
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sudut komponen |
Menyokong 0~ 359 ° putaran make, , jarak sudut minimum 1 ° |
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komponen Minimum |
0201 cip , 0.1 * 0.1 mm |
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sistem optik
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kamera |
5 juta pix warna penuh kelajuan tinggi kamera digital industri, 20 juta pix kamera pilihan |
10um / 15um / 18um / 20um / 25um make, , boleh disesuaikan |
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sumber pencahayaan |
Self-dikonfigurasikan cincin stereo pelbagai saluran warna sumber cahaya, pilihan bergantung kepada permohonan, RGB / RGBW / RGBR / RWBR, sumber cahaya sepaksi atau besar sumber pilihan cahaya |
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Sistem komputer |
Sistem operasi |
Windows 7 64bit |
paparan |
22inch make, , 16:10 |
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CPU |
i7 Inter atau tahap yang sama |
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Ram |
8GB |
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SSD |
128GB |
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perisian |
bahasa |
Cina / pilihan English |
Kawalan akses |
Pentadbir make, , programmer, pengendali 3 tahap kawalan akses. |
sistem mekanikal |
Bergerak dan pemeriksaan mod |
PCB bergerak automatik masuk dan keluar, langkah pemacu motor PCB ke kedudukan pemeriksaan di bawah sumber cahaya kamera, kamera mengambil gambar FOV untuk dikesan. |
dimensi komponen |
10 * 10 mm ~ 120 * 120mm , can be customized |
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ketebalan komponen |
0.3 ~ 5.0 mm |
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berat komponen |
Max : 3kg |
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PCB lentur |
< 5mm atau 3% daripada panjang PCB Diagonal |
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ketinggian komponen |
Top : 30mm make, , Bottom : 80mm . Laras make, , asas boleh disesuaikan kepada keperluan |
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Y memandu sistem |
motor langkah plus sistem memandu ketepatan |
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yang bergerak laju Y |
Max : 500mm / s |
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parameter umum |
mesin dimensi |
L650 * W560 * H900 mm |
Kuasa |
AC220V make, , 50 / 60Hz make, , 0.8KW |
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mesin berat |
50kg |
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standard keselamatan |
CE standard keselamatan |
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suhu persekitaran dan kelembapan |
10~ 35℃ make, , 35~ 80% RH (tidak terkondensasi)
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konfigurasi pilihan |
stesen penyelenggaraan, luar talian sistem pengaturcaraan, SPC servo, sistem kod bar, antara muka MES |
he real purpose of off-line baiAOI equipment in SMT production is not merely to test the assembly quality of circuit boards for dao as most people understand at present, but to provide an analytical data basis for SPC. In order to improve the quality of the product, the defect information is collected, and on this basis, an appropriate SPC chart that meets the requirements of SMT process modification is provided. The chart should be generated in real time, as a powerful auxiliary tool for engineers to manage the product quality of the production line, and there should be a variety of instructive charts, not just some simple but unintuitive statistical tables. In summary, the SPC analysis report will become a direct basis for controlling the production process, and it is also the key to improving production efficiency and reducing defects.
AOI mainly uses the principle of optical sensing to detect common defects encountered in welding production.
AOI has developed rapidly in recent years. At present, many manufacturers have launched AOI test equipment. Its operation process, when the automatic inspection is started, the machine automatically scans the PCB through the camera, collects image files, compares the tested solder joints with the qualified parameters in the database, and checks out defects on the PCB through image processing.
Once the machine issues a warning, the AOI equipment display will display/mark the PCB defects for maintenance personnel to process and repair, so as to avoid continuous processing and cause greater losses.
The use of AOI tester equipment in the first piece inspection reflects the need to quickly and effectively verify the assembly settings before production runs. It can effectively confirm that all the feeders are properly set up, the nozzles are not worn, and the parts of the placement machine are correct. The key is to detect whether the parts are in place, the parts are wrong, or the part orientation or polarity is wrong.
The purpose of using AOI detector equipment is to generate information to monitor the production process. Generally speaking, it includes detailed defect classification information and component placement deviation information. In a high-volume/low-mix production environment, when product reliability is very important and focus on specific process issues, manufacturers tend to put the inspection target first.
When testing reliability products, performance determination is often the target of testing, and AOI equipment is used to find all abnormal phenomena. The data of the test results reflect that the separation rate is almost non-existent, but false reports have increased and the test time has increased. If AOI equipment is used after reflow soldering, solder joint inspection will be an important standard.
Since the AOI detector equipment is placed at the end of the production line, a large amount of process production data can be collected in this detection stage. Online monitoring of specific production conditions, and providing the necessary basis for the adjustment of the production process, determining the problems in the production process, can increase the yield of products, reduce costs and improve production results.