China Desktop Offline AOI Machine 581T factory and manufacturers | Ektion

Desktop Offline AOI Machine 581T

Kort beskrivning:

Desktop overall-view AOI: Product Detail: • Visual inspection for small PCB or components • Desktop design, compact size does not require installation • Fully compatible, retaining the AOI function with fixed camera • Support different size of annular light source • Support 5million or 20million pix camera, support function of barcode gun • Coordinated operation of windows 7 64 bit • Easy operation and high cost-effective Specifications: EKT-VT-581T Inspection system Application Visua...


Produktdetalj

produkt~~POS=TRUNC

Desktop overall-view AOI:
Produktdetalj:
•  Visuell inspektion för små PCB eller komponenter
•  Desktop design, kompakt storlek inte kräver installation
•  Fully compatible, retaining the AOI function with fixed camera
•  Stöd olika storlek av ringformig ljuskälla
•  Stöd 5million eller 20million pix kamera, stödfunktion av streckkod pistol
•  Samordnad drift av fönster 7 64 bitars
•  Lätt att använda och hög kostnadseffektiv
Specifikationer: EKT-VT-581T

inspektionssystem

Ansökan

Visuell inspektion för små PCB eller komponenter

Programläge läge~~POS=HEADCOMP

manuell programmering

inspektions~~POS=TRUNC Items

Komponentdefekt: saknas eller överdriven komponent, felinriktning, ojämn, kantning, motsatt montering, fel eller dålig komponent etc. 

Lödning defekt: överdriven eller saknas lod, tom lödning, överbryggande, lödboll, IC NG, koppar fläck etc.

Beräkning

Maskininlärning, färg beräkning, färg utvinning, gråskala drift bildkontrast

inspektions~~POS=TRUNC läge~~POS=HEADCOMP

Optimerad inspektionsteknik som täcker hela PCBA styrelse

SPC statistikfunktion

Fullt registrera testdata och gör analys , med hög flexibilitet för att kontrollera produktionen och kvalitetsstatus .

komponent vinkel

Stödja 0~ 359 ° rotation analys , minsta vinkelavstånd 1 °

minsta komponent

0201 chip , 0,1 * 0,1 mm

optiskt system

 

Kamera

5.000.000 pix fyrfärg med hög hastighet digitalkamera industri, 20 miljoner pix kamera som tillval

Lens upplösning

10um / 15um / 18um / 20um / 25um analys , kan anpassas

belysningskälla

Själv konfigurerbar ringstereo flerkanalig färg ljuskälla, urval beroende på applikation, RGB / RGBW / RGBR / RWBR, koaxial ljuskälla eller stor ljuskälla valfritt

Datorsystem

drift-system

Windows 7 64-bitars

Visa

22inch analys , 16:10

CPU

Inter i7 eller samma nivå

Bagge

8 GB

SSD

128GB

programvara

Språk

Kinesiska / engelska valfri

Åtkomstkontroll

Administratör analys , programmerare, operatör 3 nivåer åtkomstkontroll.

 

mekaniska systemet

Flytta och inspektionsläge

PCB automatisk rörliga in och ut, steg motordrifter PCB till inspektionsläge under kameran ljuskälla, tar kameran en FOV bild för att detektera.

komponenter dimension

10 * 10mm ~ 120 * 120mm can be customized

komponenter tjocklek

0,3 ~ 5,0 mm

komponenter vikt

Max : 3kg

PCB böjning

< 5 mm  eller 3% av PCB Diagonal längd

komponent höjd

Top : 30mm analys , Nederst : 80mm . Justerbar analys , kan anpassas bas på behov

Y drivsystem

Stegmotor plus precisionsdrivsystemet

Y rörelsehastighet

Max : 500mm / s

allmänna parametrar

maskin~~POS=TRUNC dimension

L650 * W560 * H900 mm

Kraft

AC220V analys , 50 / 60Hz analys , 0.8KW

maskinens vikt

50kg

säkerhetsstandard

CE säkerhetsstandard

Miljö temperatur och fuktighet

10~ 35analys , 35~ 80%  RH (icke kondenserande)

 

 

valfri konfiguration

Underhåll station, offline systemprogrammering, SPC servo, bar kodsystem, MES-gränssnitt

 

he real purpose of off-line baiAOI equipment in SMT production is not merely to test the assembly quality of circuit boards for dao as most people understand at present, but to provide an analytical data basis for SPC. In order to improve the quality of the product, the defect information is collected, and on this basis, an appropriate SPC chart that meets the requirements of SMT process modification is provided. The chart should be generated in real time, as a powerful auxiliary tool for engineers to manage the product quality of the production line, and there should be a variety of instructive charts, not just some simple but unintuitive statistical tables. In summary, the SPC analysis report will become a direct basis for controlling the production process, and it is also the key to improving production efficiency and reducing defects.
AOI mainly uses the principle of optical sensing to detect common defects encountered in welding production.
AOI has developed rapidly in recent years. At present, many manufacturers have launched AOI test equipment. Its operation process, when the automatic inspection is started, the machine automatically scans the PCB through the camera, collects image files, compares the tested solder joints with the qualified parameters in the database, and checks out defects on the PCB through image processing.
Once the machine issues a warning, the AOI equipment display will display/mark the PCB defects for maintenance personnel to process and repair, so as to avoid continuous processing and cause greater losses.
The use of AOI tester equipment in the first piece inspection reflects the need to quickly and effectively verify the assembly settings before production runs. It can effectively confirm that all the feeders are properly set up, the nozzles are not worn, and the parts of the placement machine are correct. The key is to detect whether the parts are in place, the parts are wrong, or the part orientation or polarity is wrong.
The purpose of using AOI detector equipment is to generate information to monitor the production process. Generally speaking, it includes detailed defect classification information and component placement deviation information. In a high-volume/low-mix production environment, when product reliability is very important and focus on specific process issues, manufacturers tend to put the inspection target first.
When testing reliability products, performance determination is often the target of testing, and AOI equipment is used to find all abnormal phenomena. The data of the test results reflect that the separation rate is almost non-existent, but false reports have increased and the test time has increased. If AOI equipment is used after reflow soldering, solder joint inspection will be an important standard.
Since the AOI detector equipment is placed at the end of the production line, a large amount of process production data can be collected in this detection stage. Online monitoring of specific production conditions, and providing the necessary basis for the adjustment of the production process, determining the problems in the production process, can increase the yield of products, reduce costs and improve production results.

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